Application of Our Main Products in the Chemical Industry

The chemical industry operates under extreme conditions—handling corrosive fluids, high temperatures, flammable materials, and high-pressure processes—demanding equipment that prioritizes chemical resistance, explosion safety, and reliable performance. Even minor leaks or component failures can lead to hazardous spills, production halts, or safety incidents. Our portfolio of 42 specialized products is engineered to meet these rigorous demands, powering critical chemical processes such as raw material transfer, reactor agitation, solvent recovery, and waste treatment. By integrating corrosion-resistant materials, explosion-proof designs, and high-pressure tolerance, our solutions help chemical manufacturers maintain operational safety, reduce downtime, and comply with global industry regulations.

1. Core Product Solutions for the Chemical Industry

Our products are tailored to address the unique challenges of chemical processing—from handling acidic solvents to withstanding high-temperature reactions. The table below details key products, technical specifications, and their targeted applications:

2. Competitive Advantages for Chemical Industry Applications

Our products solve four core pain points in chemical processing: chemical resistance for durability, explosion safety for hazard prevention, high-pressure/temperature tolerance for process compatibility, and reliability for continuous operation.

2.1 Superior Chemical Resistance (Handles Aggressive Media)

• Corrosion-Proof Materials: Key components use 316L stainless steel (resists most organic/inorganic chemicals), Hastelloy (for strong acids like sulfuric/nitric acid), or FRP (for alkaline solutions)—tested to 5,000 hours of exposure to 98% sulfuric acid without material degradation.

• Sealed Protection: Double mechanical seals (with PTFE packing) prevent chemical leaks in pumps and reducers, avoiding contamination of processes or environmental hazards (e.g., solvent spills in pharmaceutical chemical production).

• Non-Reactive Coatings: Motors and fans feature epoxy coatings (chemical resistance class: ISO 12944-6 C5-M) that repel corrosive vapors, extending service life in chemical fume environments by 300%.

2.2 Strict Explosion Safety (Meets Global Hazard Standards)

• Certified Explosion-Proof Designs: All electrical products (motors, fans) hold EX d IIB T4/T6 certifications, suitable for Zone 1/2 hazardous areas (where flammable vapors may be present)—compliant with ATEX (EU) and NEC (US) standards.

• Static Dissipation: Conductive materials in gear pumps and reducers prevent static buildup, eliminating ignition risks when transferring flammable solvents (e.g., acetone, benzene).

• Overheat Protection: Integrated thermal sensors in motors shut down equipment if temperatures exceed T4/T6 limits (135℃/85℃), preventing overheating that could ignite flammable atmospheres.

2.3 High-Pressure & High-Temperature Tolerance

• Pressure Resistance: Gear pumps and reducers handle working pressures up to 40 MPa, compatible with high-pressure processes like polymer extrusion and chemical synthesis reactions.

• Extreme Temperature Adaptability: Motors operate reliably from -40℃ (low-temperature solvent storage) to 150℃ (high-temperature reactor cooling), with heat-resistant insulation that maintains performance in thermal shock conditions.

• Stable Transmission Under Load: Helical gear reducers maintain ≥94% efficiency even at high torque (up to 50,000 N·m), ensuring consistent agitation speed for chemical reactions that require precise mixing.

2.4 Reliability & Low Maintenance for Continuous Production

• Long Service Life: Wear-resistant components (ceramic gears, Hastelloy shafts) extend product lifespan to 20,000+ operating hours—reducing unplanned downtime by 50% compared to standard industrial products.

• Low Maintenance Requirements: Sealed bearings and lubrication systems (using chemical-resistant lubricants) eliminate the need for frequent maintenance, critical for 24/7 chemical production lines.

• Easy Troubleshooting: Integrated condition monitoring ports allow connection to vibration/temperature sensors, enabling predictive maintenance and early detection of potential failures (e.g., bearing wear in pumps).

3. Proven Application Cases

Our products have been deployed in over 250 chemical facilities worldwide, including petrochemical plants, pharmaceutical chemical sites, and specialty chemical manufacturers.

3.1 Petrochemical Refinery (Texas, USA)

• Products Supplied: 20 sets of Explosion-Proof Motors (for crude oil pumps) + 15 sets of FRP Fans (for hydrocarbon fume extraction)

• Results: Motors operated safely in Zone 1 hazardous areas for 3 years (zero explosion risks); Fans withstood corrosive hydrocarbon vapors without degradation; Pump efficiency improved by 8%, reducing energy costs by $60,000/year.

3.2 Specialty Chemical Plant (Jiangsu, China)

• Products Supplied: 10 sets of Hastelloy Gear Pumps (for sulfuric acid transfer) + 8 sets of 316L Gear Reducers (for reactor agitators)

• Results: Pumps transferred 98% sulfuric acid without corrosion for 24 months; Agitator speed accuracy maintained ±1%, ensuring consistent chemical reaction yields; Compliance with China’s GB 5044-85 chemical safety standards.

3.3 Pharmaceutical Chemical Facility (Switzerland)

• Products Supplied: 12 sets of Explosion-Proof Fans (for solvent ventilation) + 5 sets of Ceramic Gear Pumps (for pharmaceutical intermediates)

• Results: Fans maintained Class 1, Division 1 explosion safety standards; Pumps prevented cross-contamination of pharmaceutical ingredients (meeting FDA cGMP requirements); Equipment availability rate reached 99.2%.

4. Commitment to Chemical Industry Safety & Sustainability

We are dedicated to advancing safe, efficient chemical processing through targeted innovation and compliance:

• Hazard-Specific R&D: 15% of annual revenue is invested in developing products for extreme chemical environments (e.g., fluorine-resistant pumps, high-temperature motors for 200℃ processes).

• Regulatory Compliance Support: Our team provides full documentation (material safety data sheets, explosion-proof certificates) to help customers meet REACH (EU), OSHA (US), and GB (China) chemical regulations.

• Sustainable Design: We use 35% recycled metals in product manufacturing and optimize energy efficiency to reduce the carbon footprint of chemical production processes.

By combining safety, durability, and performance, our products empower chemical manufacturers to handle aggressive processes with confidence—while minimizing risks and supporting sustainable industry development.